Economy Lock Stainless Steel Round Disc Lock

 Disc Lock Description

Most shackle-style locks are classified as either a padlock or disc lock. Round disc lock types have a protected shackle with only a small part expose to lock to your hasp.There are two common Round disc lock styles, one is a combination disc lock, the other is commonly used key lock. Round disc lock with a nickel-plated cylinder for enhanced weather protection. Lock body, inner parts, and shackle are made solely from stainless steel for extreme resistance to corrosion along. 

 Disc Lock Detail Show

1.Round disc locks size: 2-3/4" disc padlock
2.Round disc locks body: stainless steel body
3.Round disc locks shackle: hardened steel shackle
4.Round disc locks cylinder: 4-pin cylinder
5.key retaining in unlocked position, available keyed differently and keyed alike,Two keys included per padlock in standrad,Quantity of keys can be increased or decreased according to customer needs.
Round disc locks Usage: A round disc lock is a portable security device for motor and scooters. Strong and Durable Disc-locks use the holes in a motor's or scooter's brake disc.

 Disc Lock Process

Manufacturing body

The padlocks have a body made of several sheets of metal stacked on top of each other that are laminated together , which helps to reinforce the metal. The pieces of stacked metal make the inside of body stronger so the lock can’t be broken easily.
In most of cases , the brass will be used as material of body. Because it perform quite well in weather resistance. Once the metal shaped , then caps are riveted into lock body.

Manufacturing shackle

A cutting machine is needed in this step to cut the steel rod in order to allow them to fit into holes on top of lock body. After cut , they are then bent by a bending robot and tempered for reinforce.

Manufacturing mechanism

In this step you will make everything that goes inside of padlocks. The ball bearing will be put inside , the bearings plays an important role in blocking shim, otherwise the padlock can be shimmed open by putting a shim at bottom of shackle and forcing the lock open. 
Then the padlock will be prepared for lock cylinder by putting a cylindrical case inside,  once put the cylindrical case in , the machines put pieces of cylinder together ,including taking a plug, loading iy with pins and springs , and installing a case around it.

Finishing up

Now it comes to the last step . A key needs to be cut to fit the pins inside cylinder. A worker takes empty bodies and places the cylinder inside  of padlocks , to ensure they go with correct padlock , and then a spring is placed at bottom 
At the end of the process, the padlock have to be tested to ensure it can work wel as it should be . The main test items are the ease of use and the strength of lock.

Company Profile

If you are interested in our products，Please feel free to contact us!

FAQ

1.What types of hardware, tools, and locks do you supply?
Answer: We provide a diverse range of hardware and tools, including a variety of locks such as padlocks, door locks, and specialty locks. Our tools cover both hand tools and power tools for various applications.
2.Can I request product samples before placing a bulk order?
Answer: Yes, we encourage clients to request samples to evaluate the quality, durability, and functionality of our hardware, tools, and locks before committing to a larger order.
3.What is the minimum order quantity (MOQ) for your products?
Answer: The MOQ varies depending on the type of product. Please contact our sales team for specific information about MOQs for locks, tools, or other hardware.
4.How do you ensure the quality of your tools and hardware?
Answer: We implement stringent quality control measures at every stage of production to ensure that our locks and hardware meet the highest standards. Our team conducts thorough inspections and testing.