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Quick Details
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Weight:
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20000 KG
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Final products:
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Non Woven Fabric Roll
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Raw material:
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Polypropylene
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Function:
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Making Nonwoven Fabric
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Nonwoven technology:
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Spun-melt
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Speed:
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0.5KM/H
Quick Details
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Voltage:
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3 phases 380V 50Hz
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Place of Origin:
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China
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Brand Name:
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XH
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Weight:
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20000 KG
-
Final products:
-
Non Woven Fabric Roll
-
Raw material:
-
Polypropylene
-
Function:
-
Making Nonwoven Fabric
-
Nonwoven technology:
-
Spun-melt
-
Speed:
-
0.5KM/H
Nonwoven Fabric Production Line
1.Opening and blending machine.
Function
To pre-open all kinds of fiber from bales then weighing pre-determined percentages as required for a total blend. Weighing is by electronic scale and transfer of material is by cross conveyer to the opener.
Main specification
Machine width: 1100mm 1600mm
Production capacity: ≤300kg/h ≤500kg/h
Weigh pan capacity: 0.2-2.5 kg 0.3-3.5kg
Installed power: 5.95kw
Drop frequency: 2-4times/min
Characteristics
● Weigh by required proportion
● Electronic weighing accuracy ±3%
● Control of the spiked lattice and fiber leveling roller by separate inverter
● Lengthened feeding apron and load-bearing apron are available which is stronger than the normal design
2 Feeding machine
1).PNEUMATIC FEEDER
Function
After opening and blending, the fibers are fed into an even layer or
batt to feed to the carding machine.
Main specification
Working width: 1400mm 1700mm 1850mm
2150mm 2350mm 2850mm
3050mm 3150mm 3350mm
Capacity: ≤800kg/h
Installed power: ≤12kw
Characteristics
● Upper and bottom chamber with built-in fan by variable speed inverter control. Completely sealed and pressurizedair controlled system.
● Fiber feeding by air-flow guiding and the feeding time is adjustable.
● Highly accurate pneumatic control system with adjustable pressure.
● Output batt thickness is adjustable as needed.
● Outfeed rolls controlled by inverter.
2).VIBRATION FEEDER
Function
After opening and blending, the fibers are fed into an even
layer or batt to feed to the carding machine.
Main specification
Working width: 1300mm 1600mm 1750mm
2050mm 2250mm 2750mm
2950mm 3050mm 3250mm
Capacity: ≤1200kg/h
Installed power: ≤11kw
Characteristics
●Rotary spreader to feed fiber into the pre-feed storage chamber. Dust collection function is included at this point.
●Spiked lattice and leveling roller are controlled by inverter drives.
●Feed chute distance is adjustable and double photo-electric sensors control the level of fiber feed in the chute.
3.Carding machine
Function
This machine is used for fully carding the fiber batt to fiber webs for the next procedure.
Specification
Working width: ≤3500mm
Capacity: ≤1200kg/h
Installed power: ≤97kw
Characteristics
● The card is of modular design allowing for ease of transport and installation.
● It is mounted normally on an 800mm width platform with CE/UL approved walkways allowing for ease of observation and access as required in a safe manner.
● There is a metal detect system fitted whereby the feed rollers are designed to detect metal and will automatically go into reverse for several seconds to reverse any metal away from the card licker-in. Main cylinder equipped with emergency brake system.
● All card main cylinders and main rollers are manufactured in a controlled manner in house and are all dynamically balanced prior to installation.
● All drives are variable speed and synchronized to allow for full automatic control of machines prior to and after the carding system.
● Total sealing of all rollers prevents fiber causing issues with bearing wrap ups.
● All covers are laser cut to give perfect fit and all of them are raised/ lowered by means of air soring and electrical pusher.
● Electronic locking and safety protection of the whole machine is standard and complies with UL/CE requirements.
4.Web Forming: cross lapper
Function
A higher speed unit to fold and plait the webs from carding
machine evenly into the required weight and thickness and
then to feed the batt to the next procedure.
Main specification
Input apron width: to match card width.
Output apron width: 2500~7600mm
Lapping speed: ≤100m/min
Product evenness: CV≤4%
Installed power: 42kw
Characteristics
● The machine adopts advanced servo motor drive and utilizes special servo motion control linkage.
● The machine has the function of transverse profile for a good evenness in cross direction.
● The machine uses lifetime anti-static light weight lattice transmission system with good lateral stiffness and high conductivity.
● The unit has a high quality and profiled frame with high rigidity and not easily deformed.
● This machine employs unique rectify control with high sensitivity.
● Reciprocation uses high strength synchronized belt drive units.
● The machine running is stable and low noise with long service life.
● Conveying and transmission lattices utilize pneumatic control with constant tension, auto pressure settings and alarm functions giving safe and reliable operation.
5.Needle punch machine
Function
Used for pre-punching and consolidating the web.
Main specification
Working width： 2200～10000mm
Needle density： 2000～5000 n/m
Needle stroke： 40～60mm
Needle frequency：800-1200s/min
Needling type： Single board (down stroke)
Structure
●Crank case complete with a vertical balance system.
●Centralized oil lubrication circulation and cooling system complete with pressure and temperature alarm systems.
●Magnesium alloy/ PU combined needle board locked firmly by lock-bolt or air tube; multi random computer needling pattern for needle board.
●Chrome plated delivery rollers with carved or patterned surface.
●Auto top dead center controlled stop.
6.CALENDER
Cate : THERMAL BONDING & HOT & COLD ROLLING
Function and characteristics
Used where high pressure is required for maximum control of thickness or surface treatment and bonding of light weight nonwoven material.
Main specifications
Working width (1800 -3600) mm
Working pressure ≤100Kg/cm
Mechanical speed ≤300m/min
Surface temp. ≤260℃
Temp. Difference ±1℃
Structure style 2-roller or 3-roller
Heating method hot oil circulation
Structure
● Heated rollers are adopt heat-resistant alloy steel or 42CrMo, surface engraved by electronic programmed engraving system.
● Separate oil heating system, adjust and keep the temperature automatically.
● Up-and down rollers cross over 0-30mm axial direction, pressure in the two ends can be adjusted precisely by hydraulic system.
● The Bearings are lubricated/ cooled by a separate oil system.
● The universal coupling is connected to inverter motor for driving.
7.IRONING MACHINE
Function and characteristics
Used for after treatment of nonwoven fabric to improve its surface and quality.
Main specification
Working width (2000-6000) mm
Mechanical speed ≤20m/min
Surface temp. ≤250℃
Cylinder diameter ￠400-￠570mm
Structure style 2-roller or 3-roller or 4-roller
Heating method hot oil circulation, electricity heating
Structure
● Heated rollers are made of heat resistant alloy steel with surface coated chrome or Teflon, and the gap among rollers is adjustable.
● Inverter motor is used for drive and control
8. winding machine
Function
To vertical, cross cut and neatly roll finished punching fabrics
to specified roll length.
For soft nonwovens, automatic winding, doffing, roll changing
is available as an option if customer choose such design.
Main Specification
Working width: ≤10m
Installed power: 3.75-6.75 kw
Winding diameter: ≤1200mm
Characteristics
●Linear guide is an option for vertical cutting; the vertical cutting frame is installed on the linear guide, which is very convenient for movement and
adjustment. Normal design is without linear guide.
●Linear guide along with synchronous belt is an option for cross-cutting, with smooth running, low noise and no oil dirty.
Q1. How long will your engineer reach our factory?
Within one week after everything ready (machine arrival your factory, non woven material, power source, air compressor etc. Prepared)
Q2. How many days will you finish installing?
We will finish installation and training about 10 days.
Q3. What should we charge for your engineer?
You should charge for the cost of our engineer's visa, air tickets,SIM card, hotel, food, and also their salary 80USD one day per person.
Q4. How long is your machine's warranty period?
All our machine have one year guarantee for electricity part
‘s and two years guarantee for mechanism, starting from finished installation.
Q5. How could we do after one year warranty period?
We also can do service for you, but you need pay salary for my technician 80USD/day.
Q6. How could we do if the parts broken within warranty?
We would express the free replacement parts during the warranty date.
Q7. Does your engineer understand English?
Our engineers understand a little English. All of our engineer have more than five years machine installation experience. In addition, they can use body language to communicate with customer.
Q8. How do we solve the machine problem after your engineer leaving?
Generally speaking, there will be no problem after finish installing. In case you have any problem. You can contact our after sales specialist at any time.weour after-sales department with 30 engineers.Our engineers will take a solution video according your description.
Q9. How many workers do we need running those machines?
Except two for bag making machine, flexo printing machine, slitting machine, ultrasonic sewing machine, hydraulic punching machine only need one person for each.
Whatsapp/Telephone number: +86-186-9492-8899.
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